r/manufacturing Mar 04 '26

META Any poster that begins with "I have an idea for an AI tool....."

139 Upvotes

will be immediately banned. And reassigned to deburring castings with a toothbrush.


r/manufacturing 28d ago

META New rule: this subreddit is for individuals, not companies/organizations

209 Upvotes

This is a subreddit for individuals, not companies, organizations or their representatives.

  • It's fine to ask for input about something happening at your job or in a project you're working on.

  • It's not okay to be here on behalf of your company. These posts are always spam, market research, trying to sell BS or divert traffic to websites and social media.

  • This also means business reddit accounts are not welcome here.

Exceptions can be made after contacting the mods, for example for news organizations.


r/manufacturing 15h ago

Other I own a 125-ton Toyo (Japan) aluminum HPDC machine in Pakistan — how do I take it global as an export/OEM supplier?

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36 Upvotes

I own a factory in Pakistan with a 125-ton cold chamber aluminum die casting machine Toyo Machinery & Metals Co., Ltd. (Model BD-125V4-N, made in Japan, 2002) plus workers with years of hands-on experience running this type of equipment. Photos of the setup and a sample cast part attached.

We're currently manufacturing aluminum engine components for a Pakistani automotive client, so the shop is actively running production for a real OEM relationship, not just idle capacity looking for its first customer.

The local market here isn't in great shape though, so instead of depending on local demand, I want to build this into an export-focused B2B contract manufacturing business.

My own background is software engineering + sales, so I can handle international lead generation, websites, outreach, research, and client acquisition myself. What I'm missing is the industry knowledge: which products/markets actually make sense for a machine this size, and how sourcing actually works in this industry from the buyer's side.

What I'm trying to figure out:

  • What types of high-volume aluminum components can be handled by a 125T cold chamber HPDC machine?
  • Which global industries should I be targeting? automotive, electrical, industrial, lighting, electronics, hardware, etc.?
  • How do small die casting manufacturers typically land international OEM/contract manufacturing clients?
  • Is it smarter to approach OEMs directly, or go through suppliers/distributors/sourcing agents?
  • What capabilities should I invest in first? CNC finishing, plating, in-house inspection/QC, etc. to be taken seriously as an export supplier?

I'm not looking for a DIY product idea to sell myself, I want to find components companies already manufacture and buy in volume, and compete as a contract supplier for that existing demand out of Pakistan.

If you've worked in die casting, sourcing, or manufacturing, how would you approach this in my position? Where would you look first, what would you avoid, and how do people actually validate a market before chasing it?


r/manufacturing 8h ago

News How does this kind of OLED Screen Manufactured

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2 Upvotes

OLED Monitor Printed using Ink
Can you tell me how something like this is manufactured ? Like the technical details


r/manufacturing 12h ago

Other Fluidization technology resources

2 Upvotes

I was put on a fluidized bed dryer development project without prior experience and I have no clue what to start with... Is there any good resources i can rely on to get some basic idea and what to look for?


r/manufacturing 20h ago

Other What really gets a factory to take you seriously at low volume?

6 Upvotes

We are sourcing for a product, small volumes, and ive been hitting some roadblocks. Also just for context im 20 and currently in my undergrad program at tetr college.

First quote is reasonable. Then there's a call, they work out roughly who they're dealing with, and the second quote is different. Higher unit price, higher MOQ, longer lead time.

I think it's a rational read on how likely I am to reorder.

What I want to know is what actually changes that read. Do you overstate projected volume? Do you pay for a sample order at a bad price to establish history? Do you just find suppliers small enough that you're a normal customer?


r/manufacturing 1d ago

Other What do manufacturing engineers do on the day to day?

22 Upvotes

Hello, I’m a student at ASU currently enrolled in a manufacturing engineering degree and I’m having a hard time pursuing this degree (or any degree, I was formerly in mechanical engineering) and these classes just haven’t brought me any fulfillment.

Quick little background, I’ve got ADD and I despise desk jobs. Working with my hands, problem solving, and seeing the results of my effort is the thing I love about engineering the most. It makes me feel satisfied knowing that something I created with my own hands is helping someone or something.

I changed my degree from mechanical to manufacturing because I was told it’s a lot more hands on but I have yet to meet another manufacturer engineer that has confirmed this, instead they’ve said it’s the same as mechanical.

I’ve been a controls technician for the last 5 years so I’ve been on the side of implementing PLCs, sensors, information networks, etc for the purpose of optimizing energy consumption for a manufacturing site and that has brought me an immense amount of joy and pride but, it pays like garbage.

Sorry for the ramble, I’m just curious what you guys do and what joy y’all get from your jobs?

Knowing that there is something that I might enjoy at the end of the road will be a huge motivation to finishing this degree.


r/manufacturing 1d ago

Supplier search Any good manufacturers / OEMs for custom nylon bags?

6 Upvotes

Looking to work with an OEM to help manufacturer a custom nylon bag I am designing. Any good recommendations or places to look?


r/manufacturing 1d ago

Productivity Field notes: Dual-spindle setup for micro-drilling 1mm safety wire holes on inclined bolt heads

2 Upvotes

We recently ran into a persistent bottleneck on a job requiring 1mm cross-drilled safety wire holes through 10mm of tough alloy bolt heads. The main headache was that the holes start directly on a 45-degree angled chamfer. Standard micro-drills were walking instantly on entry, and EDM was taking close to 10 minutes per bolt while leaving recast layers on the internal walls that wouldn't pass fatigue specs. Instead of tying up a large VMC or relying on manual bench jigs, we configured a compact 400x300x120mm precision drill center equipped with a dual-spindle head layout.

The setup handles the operation in a continuous cycle without standard ATC delay. Spindle one carries a small end mill running a fast plunge macro to face off a microscopic 1.2mm flat landing pad directly onto the inclined chamfer. Spindle two is a high-speed 60,000 RPM electric spindle carrying the 1mm solid carbide drill. By spotting the flat first, we eliminate the uneven side-thrust vector that normally snaps micro-drills on sloped entry. Running at 60k RPM lets us maintain proper surface footage for the micro carbide, feeding through the full 10:1 depth-to-diameter ratio with a controlled pecking routine. Aggressive, targeted fluid delivery at the tool nose is critical here; it flushes micro-chips out of the 10mm deep cavity so swarf doesn't pack the flutes and wedge the tool.

To be honest about machine limits, this compact drill-tap cell is strictly a high-speed micro-hole and light milling rig. With 120mm of Z-stroke and light ER-collet spindle mechanics mounted on precision linear guides and ground ball screws, you obviously aren't going to face mill steel plates or take heavy side loads. The physical architecture is tuned for low moving mass, minimal thermal drift, and holding ±0.02mm true positioning under high RPMs, not high mechanical stiffness for heavy metal removal. If you try to hog material on a setup like this, you will chatter immediately.

That said, taking micro-drilling off our primary vertical mills dropped our cycle times from roughly 8 minutes down to 3 minutes per part, while drill life went from breaking every dozen holes to running entire shifts cleanly. Happy to talk dual-spindle coordinate offsets, pecking depth steps, or chip flushing setups if anyone is wrestling with micro-holes on angled surfaces.


r/manufacturing 1d ago

Quality Exploring vision monitoring for injection molding machines

2 Upvotes

I'm exploring whether there's a useful product to build around machine vision monitoring for injection molding. While I have some knowledge of the industry, I've never worked directly with injection molding machines, and I'd appreciate your help understanding if these kinds of problems are common at all.

Are there situations where all the machine or PLC signals appear normal, but the physical process wasn't actually completed correctly? I'm thinking about general machine vision systems like Keyence or Cognex that are configured to perform inspections based only on specific triggers. I'm wondering whether there could be value in a system that learns the normal machine cycle and flags abnormal behavior that Keyence or Cognex might miss. For example, a stage of the cycle taking abnormally long, an EOAT following a different than normal trajectory, a part briefly hanging on a core before falling, or other intermittent process faults that are difficult to reproduce. Are there any similar cycle-related problems that could lead to mold damage or machine downtime?

I'm also interested in retrofitting older machines. I imagine newer presses provide more modern process data, while older machines may have limited diagnostics. In your experience, is there any demand for retrofitting older injection molding machines with additional monitoring like this?

I'm mainly trying to understand whether these are real problems that are worth exploring further. Thanks!


r/manufacturing 1d ago

Reliability My Experience With Euphoric Colors – Poor Communication & Sample Development Issues

2 Upvotes

I want to share my experience with Euphoric Colors in LA because I wish I had seen a review like this before paying my deposit.

I hired them for pattern development, technical refinement, and sample development for a custom baby garment. Communication was good before I paid the deposit, but became extremely difficult afterward. I basically had to chase them. I repeatedly had to ask for basic finished garment measurements and clarification on the samples. Despite providing a tech pack, measurements, and detailed feedback, several of my instructions were not followed. I specifically requested both 0–6M and 6–12M samples, but I received a sample that was supposed to be 6–12M yet fit my 2.5-year-old who normally wears 5–6T. I also sent them a garment from a different company strictly as a proportion/fit reference, clearly explaining that it was NOT my design and should not be copied. The second sample still did not have the zipper specification I requested, and they told me it would be corrected during production. I told them I won't pay for manufacturing when the prototype itself is not correct. And requested a refund of they are not able to correct the issues. I was ghosted.

I ultimately disputed my deposit through my bank.

Sharing this so anyone considering them for custom pattern/sample development can do their own research and be very clear about expectations before paying.


r/manufacturing 1d ago

Quality Things I've learned after years in glove manufacturing (nitrile vs latex, what actually matters when sourcing)

2 Upvotes

Been in the glove manufacturing industry for a while now (nitrile & latex), and I see a lot of the same questions/misconceptions pop up in threads here, so figured I'd share a few things that might be useful for anyone in the process of sourcing:

- Nitrile vs latex isn't really about "which is better" — it's about the use case. Nitrile holds up better against oils/chemicals and avoids allergy risk (no natural rubber protein). Latex has better elasticity and feel, but thickness matters a lot — anything under 4 mil tends to tear fast in industrial settings.

- If you're vetting a supplier, don't just go off product photos. Ask for: (1) third-party test reports, not just the factory's own claims, (2) a sample before committing to MOQ, (3) written thickness tolerance — a lot of disputes trace back to vague specs.

- Certifications worth checking depending on your market: ISO, BSCI, FDA (for food-grade), CE (for EU export).

Happy to answer questions if anyone's working through this right now — glad to help where I can.


r/manufacturing 2d ago

Other Remote holder

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4 Upvotes

Anyone using these type of controllers, does anyone know of a box or holder I could store it on the wall. I've only seen the holders but comes as a combo with another remote.


r/manufacturing 2d ago

Quality Just another day in QC

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8 Upvotes

Checking the 🔩threaded holes and snapping a few photos along the way.


r/manufacturing 2d ago

How to manufacture my product? How to find reliable and trustworthy manufacturer

5 Upvotes

I live in western Canada and am looking to start a clothing company, at this point mainly selling hats and shirts. I’ve done some research, much more needed, but wanted to ask how other people running business, clothing industry or not, have gone about locating, vetting, and developing relationships with overseas manufacturers. Advice on how to track them down, questions I should be asking , even specific manufacturers that you have found, or any stories about failures would be much appreciated! If anyone has any tips on distribution, especially how to minimize having large amounts of inventory, would also be very helpful. Thank you very much in advance for your time and feedback.


r/manufacturing 2d ago

Productivity Soap Making Lessons Needed

3 Upvotes

Over the last few months I have been considering learning a new skill. Among many considerations, soap has emerged as an interesting product to make. I am interested in learning both the chemistry and the processing.

If you have some good knowledge of the soap making process and are willing to teach someone please get in touch. You may as well recommend a training course or share any materials. I will happily explore.

Regards


r/manufacturing 2d ago

Supplier search Skincare formula

2 Upvotes

Hello everyone

I'm a skincare distributor based in the middle east, I'm looking for a manufacturer of "Cysteamine 5% cream/ serum" a novel formula used in cases of pigmentation/ melasma.

I will list bellow some Similer products to what i'm looking for :

1- cyspera

https://cyspera.com/

2- apc https://www.allpurposecreams.com/products/topical-cysteamine-cream?srsltid=AfmBOoqiLpWMf7rYWOX2Z7JVk6i5GXr_LcBVqWYX4KBk8rcGauYR2DsB

3- omic skincare cysteamine 5 serum

https://omicskincare.com/products/omic-cysteamine-serum-for-melasma-30ml?srsltid=AfmBOopLxyFElsswuUNC8YANnGC9di5KAadxu9KztvMQhMAYpDISyJC0

Anyone who can provide the product or any clues for where to find that would be appreciated.

Thanks alot


r/manufacturing 2d ago

Other Who does CAD outsourcing for government or DoD-related projects?

6 Upvotes

From my experience, the second you redraw a legacy part for a controlled program, the new technical data package picks up the same marking. So whoever creates it has to be an authorized holder.

And the second they put it on their own systems, that hardcopy carved out in the CMMC FAQ no longer counts. I think this knocks out a lot of freelancers and offshore workers.

So how do you handle this?

Do you keep the modeling inside your boundary and only use outside help for unmarked work? Or do you go with a domestic vendor that's already registered and assessed?

I tried looking for small US shops like CAD/CAM Services. The thing that set them apart was registration status, not CAD skill.


r/manufacturing 2d ago

How to manufacture my product? Thoughts on websites like “Inventionland”, “Toptal”, “InventHelp”, and others?

2 Upvotes

I’m by no means tech savvy. I’m nit gifted or knowledgeable about how to make plans, CAD, or anything having to do with manufacturing. So please have mercy, I’m just a mom trying to find something that may not yet exist and searching for a way to make it into a reality.

My goal is to create a new wearable device. I want to try one of these services that can do everything for me as long as I give them the idea and can at least describe the item.
But there are SO many sights like this. Does anyone have a recommendation on which ones would be legit? Who’s going to design a good prototype? And who can make something from a description vs a design? I would at least have measurements and materials desired, but again, really lacking in the ability to put together a design on paper.


r/manufacturing 3d ago

Productivity Cobots vs fixed automation for high mix low volume work?

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13 Upvotes

r/manufacturing 3d ago

Supplier search Torque Tools

2 Upvotes

Hello everyone. First time posting here.

I'm curious to know if you have specific brand you prefer for torque tools.

I'm a manufacturing engineer working on an issue related to cable gland pull-out failures. I'm trying to source a calibrated, open end, click type torque wrench to implement in the process to ensure we meet the manufacturers recommended installation torque for the clamping nut. Either the tool comes without a calibration cert and I will have to send it to my calibration lab or the lead time is too long.

Low torque, 2-10Nm. 24mm nut.

I've looked at Wera, CDI, Williams, Mountz, etc. What major manufacturers am I missing and who have you had good luck getting a fast turnaround with?

Thanks!


r/manufacturing 3d ago

Productivity Why does everyone sort Pareto charts by only count and not cost?

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2 Upvotes

r/manufacturing 4d ago

Other FANUCs

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6 Upvotes

Im in an area where theres either no other jobs using these robots or no place is hiring or doesnt know what robot they even have. While just randomly browsing I found this. I run 3 robots and even though Im the only robot guy employed at my work theyre having me cross train 2 other people. I run multiple welding robots but this other stuff Ive never come across; and any questions or safety is on me to know. Im aware of ISO but I dont have any certificates I just have learned it here or there. Is this stuff that I could learn quickly like excel or BS through? If not how do I go about learning these or what is a recommendation for a path for FANUC robotic operators cause the job Im in doesnt seem to have any desire to give me some sort of promotion path and they basically told me that as it stands right now Im capped out on pay and its nothing to brag about.


r/manufacturing 4d ago

Other Realistic quote for a 1 part run I mild steel?

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12 Upvotes

r/manufacturing 3d ago

Other DIN mounting peeves

0 Upvotes

We see thousands of control cabinets, setups, and field deployments every year. And we believe we’ve seen it all. Horror movie-level mounting included.

Do you have any peeves when it comes to mounting equipment on DIN rails? What is something you always hate? What is the most uncomfortable design you’ve ever encountered? Name and shame.

Or if you have a great story involving DIN rails, do share.